Pilot S5 Panel Saw manufacturer
Pilot S5 Panel Saw manufacturer - Caelus

Panel Saw Pilot S5

S5 front loading panel saw is used to precisely cut wood panels and other panels with similar cutting characteristics as wood, and connected to a variety of software and equipped with a smart optimization software to improve material utilization.

Product Details

S5 front loading panel saw is used to precisely cut wood panels and other panels with similar cutting characteristics as wood, and connected to a variety of software and equipped with a smart optimization software to improve material utilization.

Saw carriage driven by linear servo motor with speed 200m/m

Main saw driven by a permanent magnet motor, saw blade vertical movement with servo control, can realize grooving fun
Heavy-duty steel frame with annealing, stress relief and CNC processing to ensure long-term lifetime without deformation

 

This panel saw is not only equipped with many useful functions, but also has extremely high cutting speed and super-high cutting accuracy, and is an excellent cost performance saw.
 
Fully air-cushioned steel table moves parts more smoothly to protect sensitive surface without damag
Independent twin pusher. The main and auxiliary pushers are independently driven, and the efficiency can be increased by 30%
Intelligent flexible working clamps to adjust the best grip position according to different part sizes

 

Core Highlights:

  • Saw Carriage Drive System: Servo control with high rigidity, precision, and dust-proof linear guide structure, automatically adjusting cutting stroke based on panel width. reducing idle time and increasing efficiency. Maximum cutting speed: 160m/min.
  • Main Saw Motor: 22kW (variable frequency) permanent magnet synchronous motor with high torque, low noise, wide speed range, and fast response. Speed automatically decreases when idle, ideal for high-volume cutting. Maximum return speed: 200m/min.
  • Independent Lifting Systems: Separate lifting control for main and scoring saws. The main saw uses servo control and electric cylinder for automatic height adjustment based on material thickness, ensuring optimal cutting.
  • Servo-Controlled Mechanical Clamps: Two sets of servo-controlled movable clamps adjust to different panel sizes for precise cutting.
  • Twin Pusher: Two independent servo-driven pushers allow for simultaneous cutting of two differently sized panels, boosting efficiency by 30%.
  • High-Precision Pneumatic Lifting for pressure beam: Dual-rod pneumatic cylinders with special control for automatic positioning, adjusting lifting height based on panel thickness to reduce idle stroke and improve cutting efficiency.
  • Air Cushion Steel Table: Ensures smooth movement and protects sensitive surface materials from scratches.

S5 Technical Parameters

Maximum cutting size

3780 mm * 3780 mm

Maximum cutting thickness

120 mm

Main saw motor (kW)

22 kW

Scoring saw motor (kW)

2.2 kW

Saw carriage return speed Max.

200 m/min

Cutting speed Max.

160 m/min

Program fence speed Max.

95 m/min

Main saw blade outer diameter * inner diameter

φ 450 mm * φ 75 mm

Scoring saw blade outer diameter * inner diameter

φ 200 mm * φ 50 mm

CAELUS Pilot S5 is a front-loading panel saw for furniture panels and materials with similar cutting characteristics. Independent twin pushers support compatible mixed-size cutting, while movable clamps adjust grip positions as part sizes change. Cutting optimization helps improve sheet use. A 22 kW main saw, 120 mm maximum cutting thickness, and servo-controlled blade lift support demanding jobs. Saw travel follows panel width and pressure beam lift follows thickness, reducing idle movement in varied cabinet and wardrobe orders.

 

Key Advantages
1. Mixed-Size Cutting in Sync:
Independent main and auxiliary pushers enable simultaneous cutting of differently sized panels when the cutting program permits, helping streamline mixed-size furniture component production.


2. Holds Varied Panel Formats: Two servo-controlled movable clamp sets adapt gripping positions to different part sizes, supporting secure handling as cabinet and wardrobe component dimensions change.


3. Optimized Sheet Cut Layout: Integrated cutting optimization helps arrange furniture parts within available sheets, improving material utilization when orders combine components of different dimensions.


4. 120 mm Thick Panel Cutting: A maximum cutting thickness of 120 mm supports thicker panel work. Practical cutting capacity depends on material, blade selection and processing conditions.


5. Less Time Lifting the Beam: Pressure beam lift height follows panel thickness, reducing unnecessary vertical travel during repeated cutting cycles.


6. Power for Demanding Sawing: The 22 kW permanent magnet saw motor delivers high torque and fast response for production cutting, with variable-frequency control and reduced speed when idle.

 

FAQ

Q1. Will smaller panels require a full saw carriage stroke?
A:
Saw travel adjusts to panel width, limiting unnecessary carriage movement on shorter cuts. Pressure beam lift also follows material thickness, reducing idle vertical travel when panel thickness changes. Together, these adjustments help shorten repeated cutting cycles.

 

Q2. How does Pilot S5 hold parts when dimensions change between jobs?
A:
Two sets of servo-controlled movable clamps adjust grip positions for different part sizes. This supports stable positioning across varied furniture components. Very narrow or short parts still need a cutting plan that provides secure gripping.

 

Q3. Can Pilot S5 cut grooves as well as size panels?
A:
Yes. Servo-controlled vertical movement of its main saw supports grooving as well as panel sizing. Suitable groove dimensions and cutting sequences depend on blade selection, material and program setup.

 

Q4. Does 120 mm maximum cutting thickness specify a fixed stack count?
A:
No. It specifies maximum cutting thickness, not a number of boards. For a suitable stacked cut, combined thickness must stay within 120 mm; material properties, blade selection and secure clamping also affect practical cutting conditions.

 

Q5. Does the main saw run at full speed while waiting for another cut?
A:
Pilot S5 uses a 22 kW variable-frequency permanent magnet motor that reduces speed during idle periods and responds quickly when cutting resumes. This supports repeated production cycles without maintaining full operating speed between cuts. Actual power use depends on workload.